Binks Maple 20 AFP Pneumatic Pump (Model 104016)

Description

Maple 20 AFP Pump

Manufacturer: Binks

Part Number: 104016

Description: Maple 20 AFP Pump

The Maple Pump is our advanced, air operated, horizontal piston pump for automotive and general industrial applications. This range of precision engineered pumps is designed to handle modern shear sensitive solvent and waterborne paints as well as pure solvents and other paint shop materials. The Maple Pump design combines an energy efficient air motor with our low shear fluid section technology providing a smooth consistent flow of material for both automatic and manual spray gun systems.

Features:

• Low Ice lubricant free air motor with patented quick exhaust technology removes the risk of valve icing
• Enclosed Bellows Seals – no exposed seals eliminating shaft packing lubrication and significantly reducing pump maintenance
• Stainless steel fluid sections, ideal for waterborne, or solvent based paints
• Tungsten Carbide ball seats and ceramic coated pistons ensure maximum, trouble free operating life
• Equal thrust on each stroke produces a smooth, even paint flow
• Control valve metal spool and sleeve for long life, incorporating our patented magnetic detent to eliminate stall conditions
• Fluid connections guarantee a smooth internal flow and eliminate paint pockets for to ensure a superior finish
• 5 year pump warranty on materials and workmanship

Specifications:

Ratio:	4.2:1
Maximum air inlet pressure:	7 bar [101.5 psi]
Maximum fluid pressure:	29.4 Bar [426psi]
Nominal pump stroke:	40mm [1.57 in]
Nominal flow volume / cycle:	0.475 Litres [0.125 US Gall]
Output @ 60 cycles / min:	28.4 Litres / min [7.5 US Gall / min]
Maximum recommended continous cycle rate:Cycles/min	20
Maximum recommended intermittent cycle rate:Cycles/min	40
Fluid inlet connection:	1″ Sanitary
Fluid outlet connection:	3/4″ Sanitary
Compressed Air Inlet	3/8″ NPS / BSPP MALE
Air volume / cycle @ 3.1 bar/45psi:	9.5 l/m [0.33 SCFM]
Air volume / cycle @ 6.2 bar/90psi:	18.5 l/m [0.65 SCFM]
Air consumption @ 15 cycles/min and 6 bar [87 psi] air inlet pressure:	283 l/m [10 CFM]
Air consumption @ 30 cycles/min and 6 bar [87 psi] air inlet pressure:	566 l/m [20 CFM]
Air Quality ISO 8573.1 Class 3.3.2  # See Note	Dirt: 5 microns Water: -20°C @ 7bar [940ppm] Oil: 0.1mg/m³
Weight:	30 kg / 66 lbs

# Note:
Class 3.4.2 Air Quality (Refrigerant dried – water +3ºC@7bar) may be used, however, above 15 cycles/min
optional heavy duty mufflers 192821 or piped exhaust system should be used, if used continuously.

Main Pump Assembly

Ref. No.	Part No.	Description	Qty
1	193704	AIR MOTOR ASSEMBLY	1
2	—–	FLUID SECTION ASSEMBLY	2
—	—–	————————–	—
81	192777	MUFFLER	2
82	192845	INLET MANIFOLD	1
83	192846	OUTLET MANIFOLD	1
84	192009	1” & 1½” SANITARY CLAMP	4
85	192206	1” SANITARY GASKET	4
86	207-12333	BOTTLE	2
87	193680	¼” BSPT NIPPLE	4
88	193681	¼” ELBOW	2

Air Motor Assembly

Item No.	Part No.	Description	Qty
3	0115-010102	MAIN AIR VALVE ASSEMBLY	1
4	161992	Ø177.5 x 2.62 VITON O-RING	2
5	161993	Ø20.35 x 1.78 VITON O-RING	2
6	161994	Ø4.47 x 1.78 O-RING	4
7	161995	Ø19.5 x 3.00 O-RING	2
8	162702	PISTON SEAL	1
9	162703	SHAFT SEAL	2
10	162704	SHAFT BEARING	2
11	163920	M6 x 30 LONG CAPHEAD SCREW (ST ST)	4
12	165108	M8 SPRING WASHER (ST ST)	16
14	165528	M4 x 16 LONG CAPHEAD SCREW (ST ST)	4
15	165963	M8 HEX NUT	16
16	165964	M12 x 40 LONG GRUBSCREW (ST ST)	1
17	177038*	M10 x 12 LONG BUTTON HEAD SCREW	4
18	165970	M4 PLAIN WASHER (ST ST)	4
19	165971	Ø4 SPRING WASHER (ST ST)	4
20	192374	RETAINING NUT	2
21	192579	KNIFED BELLOWS	2
23	192757	CYLINDER	1
24	194599*	END PLATE	2
25	192841	PISTON SHAFT	2
26	192842	PISTON	1
27	192761	CYLINDER STUD	6
28	192762	CYLINDER STUD (LONG)	2
29	192843	BELLOWS SPACER	2
30	192764	PUMP BRACKET	2
31	0115-010037*	POPPET VALVE ASSEMBLY	2
32	192799	⅛” BSPP VENT PLUG	4
33	192812	EXHAUST ADAPTER	1

* – NOTE: pumps with serial numbers lower than 53971 are fitted with previous design level components which
are not compatible with later built units shown in the table above – for those with lower S/N than 53971, starred
items are:
Item 24: 2x 192758 [End plate]
Item 31: 2x 192765 [Pilot spool valve assembly]
When ordering replacement parts, ensure correct part numbers are given. If in doubt, please contact Customer
Services quoting model type and serial number shown on pump nameplate.

Main Air Valve Assembly – 0115-010102

Ref. No.	Part No.	Description	Qty
40	0115-010097	VALVE BLOCK ASSEMBLY	1
41	0115-010015	SPOOL & SLEEVE ASSEMBLY	1
42	0115-010016	BUMPER	2
43	0115-010017	MAGNET	2
44	0115-010018	END CAP	2
45	192813	QUICK EXHAUST VALVE CAGE	2
46	0115-010020	QUICK EXHAUST VALVE DIAPHRAGM	2
47	0115-010021	Ø36 x 1.5 O-RING	2
48	0115-010049	Ø20 x 2 O-RING	2
49	0115-010073	M4 x 12 LONG BUTTON HEAD SCREW	8
50	0115-010107	⅛” BSPT PLUG	1
51	0114-014657	¼” BSPP PLUG	1
52	180584	⅜” NPS/BSPP UNIVERSAL AIR INLET FITTING	1

Fluid Section

Ref. No.	Part No.	Description	Qty
55	192376	CERAMIC COATED PISTON	1
56	192717	DYNAMIC CHAMBER	1
57	192378	PISTON SEAL	1
58	192844	OUTLET BLOCK	1
59	41-4404	BALL CAGE	2
60	194179	FLANGE ADAPTER	2
61	41-4416	SEALING WASHER	2
62	41-4418	PLUG	1
63	41-4427	DRAIN ADAPTER	1
64	165123	M10 SPRING WASHER	8
65	165947	M10 x 35 LONG CAPHEAD SCREW	8
66	237-702	5/16” UNC x 2.25” LONG CAPHEAD SCREW	8
67	192833	SEAT	2
68	192382	Ø 25.4 BALL	2
69	192712	Ø37.82 x 1.78 O-ring – PTFE	6
70	41-4415	PISTON BOLT SEAL	1
71	164031	½” UNF x 1” LONG HEX. HEAD SCREW	1

Spare Parts:

• Fluid Piston Seal Kit 250723
  • Fluid Piston seals
  • Fluid O-rings
  • Manifold seals
  • Knifed Bellows
• Air Motor Seal Kit 250618
  • Air Piston Seal
  • Shaft seals and bearings
  • All O-rings
  • QEV diaphragms
• *Control Valve Kit 250628
  • Pilot Valves inc. O-rings
  • Main Valve inc. O-rings
• +*Poppet Assembly 0115-010037
• +Main spool & sleeve valve assembly 0115-010015

+Recommended spare parts for continually running pumps

*Alternative parts required for pumps before serial number 53971 fitted with Pilot Spool Valve Assembly:
250620 – Control Valve Kit
192765 – Pilot Spool Valve Assembly

Accessories:

• 1” Sanitary Gasket 192206
• 1” Sanitary Clamp 192009
• Seal Insertion Tool (For Shaft seal) 502608
• Bellows Assembly Tool 502377
• Kluber Isoflex Topas NB 52 (Grease type #) (50 ml Tube) AGMD-010
• Exhaust Tube Adapter (1” NB hose) (For piped exhaust) 192779
• 1” Manifold Plug (For piped exhaust) 192803
• 1” BSP Heavy Duty Mufflers (Recommended for high pump pressures and cycle rates.) 192821 

Literature:

• Brochure
• Manual

Binks charges a significant fee to drop ship orders of less than $250.00. Therefore, any parts orders under $250.00 will be added to our stocking orders and then reshipped to you. If you need these products faster you can contact us for an expedited drop shipping fee.

Contact: 503-545-3176

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